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14 Sep 2025

Condition Monitoring for Electrolysis Stacks

Weidmüller Interface GmbH & Co. KG Hall: B7 Stand: 7F20
Condition Monitoring for Electrolysis Stacks

Bipolar plates are the heart of electrolysers – and a single faulty plate can reduce the efficiency of an entire stack. To prevent this, Weidmüller has developed solutions for single cell monitoring, enabling reliable, safe, and cost-effective measurement even in hazardous areas. This ensures early detection of ageing processes and helps operators maintain stack performance over its entire service life. 

Electrolysers are used in a wide range of applications, from cement plants and offshore wind farms to decentralised container systems. Weidmüller provides the complete chain from safe stack connections and signal processing to data communication and analysis. Ex-approved components, modular connectors and cloud-enabled systems allow seamless integration, easy maintenance, and remote access for diagnostics and service. 

In addition to voltage monitoring, Weidmüller’s condition monitoring system captures parameters such as power consumption, temperature, pressure, and flow. With Ex-approved I/O stations, fieldbus connectivity, and cloud integration, operators and manufacturers can access systems remotely for diagnostics, service, and support. 

Together with in-house electronics production and accredited laboratories, the company offers a complete solution – from stack connection to data analysis – that meets international standards such as ATEX and UL. 

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  • The Institution of Gas Engineers & Managers, IGEM, is the professional engineering institution supporting individuals and businesses working in the global gas industry. Our core role is to encourage t ...
  • Gas Infrastructure Europe (GIE) is the association representing the interests of European gas infrastructure operators active in gas transmission, gas storage and Liquefied Natural Gas (LNG) regasific ...
  • Eurogas is an association of 105 companies and associations across 29 countries, spanning the entire length of the gas value chain. Our members cover wholesale and retail gas markets, and the distribu ...

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